Columbia WL-60 El manual del propietario

Columbia/Shenandoah®™Waste Oil-Fired BoilerOwner's ManualWL-60 / L-24 BoilerAll Installations Must Be In Accordance With State and Local Codes an

9Frequently Used Boiler TermsBTU - British Thermal Unit, amount of energy to raise one lb. of water one degree F.1000 BTU = 1 lb. of steam 150 BTU = 1

10Items Not Provided That Should be Considered: Pressure Reducing Valve - used to automatically maintaina desired pressure in the system, acts as a ma

11Brick Lining Location In WL 60

12Model WL60 Boiler Connection Ports(Port, Quantity, NPT, Suggested Uses *)A (3) 1/2” Water level glass, make-up water inletB (4) 3/4” Aquastat

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17Notes

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19PRESSURE GAUGE AQUASTATS LWC SENSOR ELEC. BOX

20COIL INSTALLATIONNote the Model L24 can accept just one coil, the Model 60 can utilize one or two.Coil Installation:Model L24: The front cover plate

21Basic Information for a Boiler SystemWater [properly treated] is the most common fluid used in a closed loop hydronic system. Other Fluids Used i

22Expansion Tank• Heating water causes it to expand, thus creating a need for a expansion or overflow tank.• If the expanding water is trapped it will

23BOILER JACKET PANEL ASSEMBLY INSTRUCTIONS*Model L24 will require that the lower part of cabinet front be snapped off at perforations.1. Model WL60 a

24Hot water boilers are subject to serious damage and failure if leaks develop in the hydronic system thatrequires excessive make-up water. The make-

25• Another test which is sometimes used as a gauge of solids is to measure the chloride present in the boiler water. The ratio of chlorides in the bo

26System MaintenanceO Disconnect all incoming electrical power prior to servicing controls, pumps, or burner.O Use extreme caution around boiler pipin

27The Model L-24 Boiler has a special swing door assembly for cleaning the fire chamber.Hinge bolt and nutHinge bolt and nutIf burner is hard piped, d

28should only be used in closed circulating systems without tankless coils. Propylene glycol should be used in boilers that have tankless coils instal

TABLE OF CONTENTSSUBJECT PAG EPACKING LIST 3SPECIFICATIONS WL 60 / L 24 4-6BOILER CONTROLS 9BOILER FLAME & BRICK INSTALLATION INSTRUCTIONS 10-11C

29cations of the National Fire Protection Association, Battery March Park, Qunicy, Massachusetts 02269:N.F.P.A. No. 30 Flammable and Combustible Liq

30FIELD ASSEMBLY INSTRUCTIONS - BURNER1) PRIOR TO INSTALLING BURNER, CHECK FOR SHIPPING DAMAGE TO FLAME RETENTION HEAD AND IGNITION ELECTRODE ALIGNME

31INSTALLATION OF CHIMNEY SYSTEMINSTALL CHIMNEY TO FLUE COLLAR OF BOILER OR HEATER1) Select a location for your boiler observing minimum clearance to

32COMPRESSED AIR SUPPLY1. A minimum 2 CFM at 40 psi is needed into the B-5 single burner and 4-5 CFM @ 40 psi for the B-10 double burner. Use a hydr

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34Suction Line: Field provides piping from Check Valve to Filter. Secure piping to keep the Suction Strainer 6inches off the bottom of the tank in or

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38B10 DUAL NOZZLE BURNER INTERNAL WIRING

3PACKING LIST1 Boiler (coils installed if ordered)1 Carton of cabinet panels1 Temp/Pressure Gage1 ASME Relief Valve (15 psi steam or 30 psi water)1 Op

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40INITIAL START UP AND OPERATING SEQUENCE1. Check secondary air settings as described in section #3 on page 41. Place the 3-position toggle switch on

41FINE TUNING THE BURNEROBSERVE THE FLAME DAILY. ALLOWING BOILER TO OVER FIRE WILL DESTROY THEHEAT EXCHANGER AND VOID THE WARRANTY. UNDERFIRING MAY LE

42PRIMARY CONTROL FUNCTION - SAFETY LOCKOUTCAUTION: DO NOT RETRY IGNITION MANUALLY IF THE BURNER FAILS AND THE BOILER ISHOT! FORCING A REFIRE AT THIS

43CAUTION: Used oil may contain heavy metal compounds and foreign materials. When burned, the compounds are deposited in the boiler and chimney. Pro

44Assembly of NozzleO-RING 57186FERRULE DISTRIBUTOR CAPFor a more thorough service the following burner components can be cleaned asa preventative ye

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46ALUMINUM PREHEAT BLOCKFor a more thorough service the aluminum preheat block can be cleaned. The need to increaseoil pressures to maintain a good f

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4COLUMBIA WL-60 WASTE OIL-FIRED BOILERSProduct Specifications1. Boiler Construction:1. Boiler shall meet EPA exemption guidelines for safe disposal (4

49END OF HEATING SEASON/SUMMER STORAGE1. Turn off power to boiler and set aquastat or thermostat to “off.”2. Clean boiler and chimney thoroughly. S

507. Check for condensation in compressed air line. Air solenoid could be sticking or air proving switch stuck in open position. This would keep po

51Poor Draft1. Confirm there is -.04 to -.06 inches water column at breech of exchanger.2. Firebox, flue outlet, or stack is plugged with ash.3. Ex

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53USED OIL FIRED BURNERKey 120V/60 Both 220V/50 Description BURNER PARTSHZ HZA 56060 56063 B10 Burner Complete56030 56035 B5 Burner Complete, 235 KB

54Key 120V/60 Both 220V/50 Description BURNER PARTSHZ HZO 57146 Temperature Sensor, 140 DegreesP 57149 Temperature Sensor, 160 DegreesQ 57160 57161 H

55Key 120V/60 Both 220V/50 Description BURNER PARTSHZ HZ57199 1/8 NPT Sale Brass Hex NippleAI 57119 8 Pole Terminal Strip57193 1/8 NPT Male Swivel Ad

56Key 120V/60 Both 220V/50 Description BURNER PARTSHZ HZ56925 56937 J-Oil Pump Assembly; Motor, Base, Pump Head56934 J-Oil Pump Only less Motor and H

57Notes

54. Controls:1. Shall be provided with an adjustable Operating Aquastat or Steam Pressuretrol that is UL recognized for 8A at 120v.2. Shall be provide

CC-653201/08 - 250

6COLUMBIA L-24 WASTE OIL-FIRED BOILERSProduct SpecificationsA. Boiler Construction:1. Boiler shall meet EPA exemption guidelines for safe disposal (40

7D. Controls:1. Shall be provided with an adjustable Operating Aquastat or Steam Pressuretrol that is UL recognized for 8A at 120v.2. Shall be provide

8BOILER ROOM REQUIREMENTSA. Room should be well lighted and should have a source of emergency light.B. Convenient water supply available for boiler an